Ravi Auto SKP boasts a state-of-the-art foundry setup with an impressive production capacity of 20,000 metric tons per year. Our product range spans from 250 grams to 125 kilograms, and we’re dedicated to delivering top-notch quality, as recognized by our ISO certification. For added customer convenience, we offer a comprehensive one-window solution, encompassing design to finished product.
Our foundry features an exclusive sand processing unit, core shooters, and shot blasting facilities, ensuring precision and strength in our castings. We utilize chemically bonded sand to produce SG, Grey, and Steel castings, and infrared thermometers to maintain optimal temperatures.
Our molding machines include six multi-capacity units, supported by over 1,000 mold boxes for seamless daily production. Our induction furnaces have capacities of 350 kg and 750 kg, while our cold blast cupola furnaces boast melting capacities of 2,000 kg/h and 3,000 kg/h. We also employ a gas-fired ladle heater to maintain the required temperature.
Our sand preparation plant is equipped with a magnet separator, mixer, hooper, cooler, molasses tanks, conveyors, fettling, riser cutter, and grindings, ensuring optimal sand quality. Additionally, our shell core unit enables the production of precise casting parts. We offer various surface treatments, including shot peening, stress relieving, heat treatments, and chemical treatments, tailored to customer specifications.
The rapid adoption of High Pressure Die Casting (HPDC) technology in everyday commodities, particularly in automotive components, is driven by its lightweight and high-strength properties, resulting in excellent economic benefits. Recognizing the growing demand for HPDC, Ravi SKP took the initiative in 2014 by installing a state-of-the-art YIZUMI 650 HPDC machine with a cold chamber and a platen size of 760×760 MM, dedicated to producing high-quality aluminum alloy castings. With this machine, our production capacity reaches 500 metric tons per year, and it has the capability to produce castings up to 2 kg in a single shot.
Ravi Autos SKP’s state-of-the-art forging facility boasts fully automated press lines, offering flexibility to meet client demands and optimize production. This enables us to keep pace with the growing demands of the industry.
Our forging lines include:
Our process capabilities include:
This range of equipment and capabilities enables us to cater to diverse client requirements and deliver high-quality forgings
We specialize in crafting bespoke machining solutions for our clients, elevating machining to an art form that combines creativity with cutting-edge technology. Our customers’ needs are often complex and difficult to articulate, and their requirements can be volatile. To excel in this environment, we must adapt our business to these realities and strive to deliver flawless parts, on time, every time, through a repeatable, scalable, and cost-effective manufacturing system.
From equipment and tool management to fixtures and programming, we swiftly initiate efforts to streamline development time and ensure timely project completion. For high-volume production, we design and implement state-of-the-art production lines. Our machining fleet comprises a range of advanced machines, including:
This diverse range of equipment enables us to tackle complex projects with precision and efficiency.”
In 2017, Ravi Autos SKP expanded its capabilities by establishing a state-of-the-art plastic facility, guided by the philosophy of providing a ‘turnkey solution under one roof’. Our core values of embracing challenges, fostering open communication, and driving innovation have enabled us to thrive. We pioneered the adoption of In-Mold Labeling (IML) technology in Pakistan, integrating it into our operations from the outset. Our facility produces a range of bucket sizes, utilizing IML robots that insert 360° labels on the injection side. Each machine is equipped with an auto material loader, ensuring efficient production. The longest cycle time is an impressive 46 seconds, including IML, for our largest bucket size of 800 grams. We successfully delivered a comprehensive turnkey project, meeting all client requirements, thanks to our complete system and expertise. Our machine capacities range from 260 to 800 tons, enabling us to cater to diverse client needs
Development & Support: Driving Growth and Innovation
The Development & Support Department is a vital engine driving the growth of the Ravi Autos SKP Group. Each of our specialized divisions has the capability to design and develop new components, and when everything aligns, innovation propels us forward to explore brand new concepts in manufacturing. Our commitment to enlightenment through innovation and continuous improvement enables us to stay ahead of the curve in mechanical forms and anticipate future trends.
Our Dedicated Development & Support cell operates independently, providing expert support to each division within the group. A skilled team of experienced engineers and competent workers supports our manufacturing processes, encompassing:
Our process flow is streamlined and efficient:
By fostering innovation and continuous improvement, we ensure Ravi Autos SKP remains at the forefront of mechanical forms and future technologies.
As a leading automotive OEM supplier of high-precision components, Ravi SKP strives to achieve exceptional quality standards, aiming for defect levels of less than one part per million (PPM). To achieve this, we have developed a robust ‘Built-in Quality’ (BIQ) system, integrating quality control into every step of our production process. Through rigorous training and optimization of technologies, we deliver unparalleled value to our customers through superior quality, speed, and cost-effectiveness. This approach enhances efficiency, minimizes defective operations (NG), and ensures consistent excellence.
Our Quality Policy:
At Ravi SKP, we are committed to providing the highest quality products that meet our customers’ exacting standards. We prioritize customer satisfaction, ensuring timely supplies and exceptional services. To maintain our high standards, we have adopted the BIQ approach across all operations. We continuously review and improve our systems, processes, and products, driving our success and setting new benchmarks in the industry.